Machining that meets
aerospace requirements

Aerospace machining demands more than tight tolerances. It requires an understanding of AMS material specifications, the discipline to document every dimension, the experience to machine nickel alloys without work-hardening, and the supply chain management to coordinate surface treatments and NDT through qualified partners. We've been doing this for aerospace customers — from UAV startups to Airbus and Boeing supply chain programs.

Airbus & Boeing Supply Chain

We've machined components at Tier 2 and Tier 3 levels for Airbus and Boeing programs. We understand the documentation, traceability, and quality expectations of commercial aerospace — from A350 fuselage brackets to 787 interior monuments.

Exotic Alloy Capability

Inconel 718, Ti-6Al-4V, 17-4 PH H900, 300M steel — the materials that define aerospace manufacturing. We have the tooling, fixturing, coolant systems, and programming experience to machine these alloys efficiently and accurately.

Surface Treatment Network

Alodine, anodize, passivation, zinc-nickel, cadmium plating, shot peening, and NDT (PT/MT) — all managed through qualified partners. You get finished, treated, inspected parts, not a half-finished project you need to coordinate yourself.

From primary structure
to LRU enclosures

Prototype, small-batch, and production quantities — we handle the full range from concept validation to recurring production orders.

Structural Airframe Components

Brackets, ribs, spars, fittings, longerons, and bulkhead segments. 7075-T6 and 2024-T3 aluminum for high strength-to-weight, Ti-6Al-4V for hot sections and critical load paths. Thin-wall pocketing typical — we hold ±0.05mm on floor thickness across pocketed structural parts.

Engine & Propulsion Parts

Turbine housings, impellers, diffuser plates, fuel system valve bodies, and heat exchanger end plates. Inconel 718, 17-4 PH, and titanium for high-temperature and high-stress environments. Demands rigid fixturing, conservative feeds, and experience with nickel alloy work-hardening.

Landing Gear Components

Actuator housings, trunnion pins, torque link arms, and brake housing bodies. 300M and 4340 high-strength steel, 7075-T73 aluminum. Large prismatic parts requiring 4-axis and 5-axis machining, post-machining shot peening coordination, and cadmium or zinc-nickel plating management.

Avionics Enclosures & Housings

LRU (Line Replaceable Unit) chassis, heatsink bases, connector panels, and waveguide bodies. 6061-T6 aluminum with chromate conversion coating (Alodine), tight flatness for EMI gasket sealing, and threaded inserts for avionics rack mounting. 5-axis for single-setup machining of multi-face enclosures.

Flight Control Components

Bellcranks, pushrod ends, hinge blocks, and actuator mounting platforms. 7075-T73 for corrosion resistance, 17-4 PH for high-load joints. 100% dimensional inspection on all bearing and bushing bore diameters is standard.

UAV / UAS Structural Parts

Motor mounts, gimbal housings, antenna brackets, and quick-release payload adapters. 6061-T6 and 7075-T6 aluminum with weight-reduction pocketing, 3K and 6K carbon fiber composite tooling plates. Fast turnaround for rapid iteration — 3–7 day prototypes standard.

Materials sourced to
AMS specifications

Every material lot comes with a mill test certificate verifying chemical composition and mechanical properties to the applicable AMS specification.

7075-T6 / 7075-T73 Aluminum 7075-T6, 7075-T73

The go-to aerospace aluminum. T6 temper delivers strength comparable to mild steel at 1/3 the weight. T73 offers superior stress corrosion cracking resistance — specified for thick-section structural parts. Machines well with sharp carbide tools. T73 temper reduces residual stress and improves dimensional stability after machining.

2024-T3 Aluminum 2024-T3 / AMS 4037

Higher strength than 6061 with excellent fatigue resistance. The traditional airframe skin and rib material. Copper-alloyed — lower corrosion resistance than 7075, typically requires alodine or anodize. Good machinability with proper chip control.

Ti-6Al-4V (Grade 5) Ti-6Al-4V / AMS 4928

The aerospace titanium. Tensile strength 900+ MPa at half the weight of steel and good to 400°C. Used for engine mounts, structural brackets in hot zones, and landing gear components. Low thermal conductivity means heat stays in the cut — requires conservative speeds (50–60 SFM), sharp carbide, and flood coolant. Not a material for shops without titanium experience.

17-4 PH Stainless 17-4 PH / AMS 5643

Precipitation-hardening stainless. H900 condition reaches 1,300+ MPa — used for high-strength fasteners, actuator components, and structural fittings. Machines well in Condition A (solution-treated), then hardened. Excellent combination of strength, corrosion resistance, and machinability.

Inconel 718 Inconel 718 / AMS 5662

Nickel-based superalloy for turbine and exhaust components. Maintains strength to 700°C. Work-hardens aggressively — requires rigid setup, low cutting speeds (30–50 SFM), positive rake carbide, and high-pressure coolant. Tool life is short. Cycle times are long. This is the deep end of CNC machining and we price it accordingly.

6061-T6 Aluminum 6061-T6 / AMS 4027

General-purpose aerospace aluminum for non-structural and secondary structure. Avionics enclosures, brackets, heatsinks, and tooling. Excellent machinability, good corrosion resistance, Type II and Type III anodize compatible. Cheaper than 7075 — right for parts that don't need ultimate strength.

Aerospace documentation
without the aerospace runaround

You need parts that meet the print AND paperwork that passes the audit. We deliver both.

ISO 9001:2015 Certified

Audited quality management system. Full material traceability and Certificate of Conformance with every shipment. Our documentation package is structured to support AS9100-style requirements even though we are not AS9100 certified.

CMM Inspection on Critical Features

Coordinate Measuring Machine with ±0.002mm accuracy. All bearing bores, seal diameters, and datum surfaces verified and reported. Dimensional report included with every order — no exceptions, no charge.

Material Certification & Traceability

Mill test certificates to AMS specifications for every lot of aerospace-grade material. Chemical composition, mechanical properties, and heat/lot number linked to finished parts.

Surface Treatment Coordination

Alodine (MIL-DTL-5541 Type I/II), anodize (MIL-A-8625 Type II/III), passivation (ASTM A967), zinc-nickel plating. We manage the finishing process through qualified partners and verify results before parts ship.

First Article Inspection (FAIR)

FAIR per AS9102 format available on request. Complete dimensional verification of one part from each lot against the full drawing requirement. Standard for aerospace production orders.

Non-Destructive Testing Coordination

Dye penetrant (PT) and magnetic particle (MT) inspection available through certified NDT partners. We manage the NDT process and include reports in your documentation package.

From drawing to
airworthy parts

1

Send Drawing & Material Spec

Upload your STEP file, 2D PDF with GD&T, and the applicable material/process specifications (AMS, MIL-DTL, etc.). If you have a finishing or NDT requirement, include it upfront.

2

DFM & Manufacturing Planning

We review every feature for manufacturability in the specified alloy. For complex parts, we plan the operation sequence — which features on which setup, how we hold datum control, where we leave stock for post-treatment grinding or honing.

3

Machine, Inspect, Treat, Inspect Again

Parts machined, CMM inspected, sent to qualified partners for surface treatment and NDT, then re-inspected to verify no distortion from treatment. Documentation compiled throughout.

4

FAIR Documentation & Ship

First Article Inspection report (AS9102 format if requested), material certs, treatment certs, NDT reports, and CoC — organized, reviewed, and delivered. Parts packaged for international air freight.

Aerospace CNC Machining
Common Questions

Are you AS9100 certified?

We hold ISO 9001:2015 certification. Our quality management system, documentation practices, and process controls align with AS9100 requirements. Our documentation packages — including FAIR per AS9102, material certs to AMS specs, and full lot traceability — have been accepted by major aerospace customers and their auditors. If your program requires AS9100 specifically, we can discuss qualification timelines and bridge options.

Do you have experience with Airbus and Boeing programs?

Yes. We have machined components at Tier 2 and Tier 3 levels for both Airbus and Boeing supply chains. This includes structural brackets, system attachment fittings, and interior monument components. We understand the documentation, revision control, and quality expectations of commercial aerospace programs.

Can you provide First Article Inspection (FAIR) reports?

Yes. FAIR per AS9102 format is available on request and is standard for aerospace production orders. We verify every dimension on the drawing for one part from each lot and compile the results into a complete FAIR package. This includes Form 1 (Part Number Accountability), Form 2 (Product Accountability — materials, processes, functional tests), and Form 3 (Characteristic Accountability — every dimensional requirement verified).

What aerospace materials can you machine?

Aluminum: 7075-T6/T73, 2024-T3, 6061-T6, 7050-T7451. Titanium: Ti-6Al-4V (Grade 5), commercially pure Grade 2. Stainless: 17-4 PH (H900, H1025), 15-5 PH, 304, 316L. Nickel alloys: Inconel 718, Inconel 625. Steels: 4340, 300M, 4130. All sourced with mill test certificates to applicable AMS or ASTM specifications.

Can you coordinate surface treatments and NDT?

Yes. We manage the complete finishing and inspection process through qualified partners: alodine (MIL-DTL-5541), anodize (MIL-A-8625), passivation (ASTM A967), zinc-nickel and cadmium plating, shot peening. NDT: dye penetrant (PT) and magnetic particle (MT). We handle logistics, quality verification, and include all treatment and NDT certs in your documentation package.

What are your lead times for aerospace prototypes?

Standard: 7–14 days for aluminum parts, 10–18 days for titanium and stainless, 14–21 days for Inconel. Express turnaround (3–7 days for aluminum) available for urgent programs. Lead times include material sourcing and inspection — we don't quote "machining time only" and then surprise you with a week of documentation at the end.

Related Resources

In-depth articles on aerospace CNC machining, material selection, and supplier qualification.

Send your aerospace drawing for a same-day DFM review

Upload your STEP file and material spec. We'll review every feature for manufacturability in your specified alloy and return a detailed quote with documentation and surface treatment options — typically within 24 hours.

Send Drawing for Quote
Chat on WhatsApp